LVI. Żuk enclosed-spaces anti-corrosion treatment: Owatrol Oil, Fluid Film AR, Restom 4010

Bummer, images were deleted by mistake on this post (and many others). They’ll be, hopefully, uploaded once again later.

According to Żuk Budowa eksploatacja naprawa, enclosed-spaces anti-corrosion treatment should be as such:

surfaces to be treated not requiring preparation

the existing technological openings should be closed after use with a rubber seal

existing technological openings are not sealed after use

drillholes with a diameter of 14 mm, after use must be sealed with a rubber stopper

Ref.

Symbol

Location and preparation

To carry out

Recommended equipment

1

Reinforcement of the cab front cover (drill holes 20 cm from the end of the reinforcement)

Bi-directional spraying, complement frontal spraying with radial spraying.

Curved front nozzle, radial nozzle (flexible nozzles)

2

Internal surfaces of the front corners (better access is achieved by loosening the mounting screws of the heaters)

Forward, reverse and upward spraying with front and radial nozzles

– ,, –

3

Front underbody beam

Spraying along the front weld seam

Front nozzle curved

4

Roof beam over cab door

Spraying along the weld seam

– ,, –

5

Lower cab door and van side door space (accessible by removing the door cover)

Spraying in all directions

– ,, –

6

Skeleton beam for the side walls of a van and pick-up

Bottom spraying along the beam

– ,, –

7

Body underfloor beams – side and rear

Spraying along the beams

– ,, –

8

Rear corner – right and left bodywork

Spraying in all directions

– ,, –

9

Side post in vans not (drill hole on the side of the cargo area at the height of the hole drilled in the front door pillar – see item 12)

Spraying in all directions. Top up with radial spray.

Front and radial nozzles with flexible nozzle

10

Rear door pillar of the cab

Spraying through the profile holes in the post, especially in the lower direction

Front and radial nozzles with flexible nozzle

11

Threshold beam (drill two holes from the bottom 50 mm from the end of the sill)

Spray up, forward and backward. Fill in the front spray with radiant water.

– ,, –

12

Cab door front post (drill a 130 mm hole from the lower hinge upwards)

Spray up and down. Complete radial spraying with a frontal spray.

– ,, –

13

Stiffeners across the roof (drill two holes in each 300 mm strip from the side beam)

Spraying in both directions frontal spraying must be carried out by means of radial spraying

Curved front nozzle, radial nozzle (flexible nozzles)

14

Lower stiffening posts at the rear of the bodywork of the van and the pick-up

Spraying along the posts

Front nozzle curved

15

Upper (inter-window) stiffening posts at the rear of the bodywork of the van (drill holes at mid-point of the post)

Spray up and down. Top up with a radial spray.

Front and radial nozzles with flexible nozzle

16

Upper rear door leaf

Internal spraying, especially along the lower edge

The front nozzle bends.

17

The edges of the cabin doors and the side and rear doors of the van are as follows

Spraying from the outside at the joint of the sheets

Front nozzle

18

Step under cabin and side doors of the van

External spraying of sheet metal joints

– ,, –

19

Seat bases (tool holders and batteries)

Indoor and outdoor spraying at the joint of sheet metal

Front nozzle

20

Headlamp surround

External spray

Front nozzle

21

Lower rear door leaf (access after removal of the inner covering)

Internal spraying especially along the edge

Front nozzle with curved nozzle.

22

23

The right hand side of the frame

Radial and frontal spraying along the side-members from the front and rear

Front and radial nozzles with flexible nozzle

24

25

Left-hand side member (hole 24 drilled at front in the longitudinal axis)

Radial spraying along the side-members from the front and rear

Flexible front and rear jet nozzles

26

Steering gear bracket

Radial spraying in both directions

– ,, –

27

Front frame crossbar

Internal spraying along the crossbar

– ,, –

28

29

30

31

The centre bars of the frame

Radial and frontal spraying in all directions

Front and radial nozzles with flexible nozzle

32

33

34

35

The edge bars of the frame

Radial and frontal spraying in all directions

– ,, –

emplacements

Original anti-corrosion protection of enclosed spaces should be:

 

Fluidol ML or Akonin

Tectyl ML (141B)

Dinitrol 33B

Country, producer

Sp-nia pracy ,,Chemia” Olesin

Switzerland, company Valvoline

Sweden, company Astra Tikamin

Characteristics of the coating

thin, elastic, displaces moisture from the metal surface, homogeneous, amber-coloured

elastic, waxy, homogeneous, heat resistant, displacing moisture from the metal surface

soft, petroleum-waxy, light brown, non-drying, homogeneous

Flash point (°C)

30

38…42

35

Coating thickness (µm)

20…25

25

25

Drying time (h)

0,5

0,5

1

Viscosity according to Ford cup n° 4,s

18…20

18…20

20…22

Period of protection (months)

12

12

12

So, 12 month of protection? Not that much, in theory. But when I prepared the vehicle for it to be painted, the product (whatever it was) was still around in many places.

In any case, I wont touch red areas: these are properly sealed areas, it would require to drill holes to inject product there. Since there was absolutely not hint of rust developing there, I’ll keep them sealed.

Anyway, I used the following products with an air gun (same used before in article: LI. Anti-gravel/soundproofing Żuk’s lower body with Restom®Insonor 6030/Dinitrol 447) and Ø 8 mm multidirectional flexible nozzle.

step 1, (Rustol) Owatrol Oil

In my case, I won’t directly apply products similar to the ones listed supra, I’ll first submit enclosed spaces that have been exposed by my previous work on the vehicle to Rustol Owatrol, sold as Owatroil Oil in Poland. The idea is to avoid having rust untreated under the coating. Rustol Owatrol is applied directly on rust, it cannot be covered by automotive usual paints but is compatible with greasy coating, work for outside as well as inside,

For the record, (french) technical data states:

  • Liant : Résines de type alkydes
  • Solvant : White-Spirit
  • Densité (à + 18°C) : 0,89 ± 0,01
  • Extrait sec : 49 % ± 2
  • Viscosité (à + 20°C) : 100’’ ± 5 (Coupe ISO 3)
  • Épaisseur du film sec : 12-15 microns sur support non absorbant.
  • Résistance à la température : Maxi 175°C.
  • Tension superficielle : 29 dynes/cm à 18°C.
  • pH : Non concerné – Ne contient ni acide, ni base.
  • Point d’éclair : > 62°C.
  • Dilution : Ne pas diluer.
  • Température d’application : Ne pas appliquer par une température ambiante inférieure à + 5°C ou supérieure à + 35°C.
  • Séchage à 20°C : 
    • Hors poussière : Environ 4 à 6 heures.
    • Sec au toucher : Environ 12 heures.
    • Recouvrable : Environ 24 heures.

What matters is that it requires 24 hours to be fully dry and that white-spirit is to be used as solvant.

I got two cans of 0,5l for 111,98 zł:

NAJLEPSZY INHIBITOR RDZY! OWATROL OIL, RUSTOL 9m2 x2 = 111,98 zł = 26,11 €

I applied it, while it was around 7°C, with the following spraying apparatus in almost all mint-color areas – the original diameter was slightly to big and had to be reduced for the nozzle to get inside the dedicated holes:

Nothing complicated about it, you just need to pay attention to where the product leaks, since its fluidity will make it go through any tiny passage.

It is visible how it also mixed a bit with the previous coating, which was out of reach to be fully removed.

step 2, Fluid Film Liquid AR

Fluid Film provides different coatings:

  • Fluid Film Liquid A – has the consistency of oil and is used on heavily corroded surfaces or as a primer before painting PERMA FILM. As a stand-alone coating, it provides protection for closed spaces for a period of 2 years. It also has excellent lubricating properties.
  • Fluid Film NAS – has the consistency of thick oil with good thixotropic properties. It can be used as a stand-alone coating to protect closed spaces for a period of 5-8 years.
  • Fluid Film Liquid AR is a soft butter product with very thick coatings (up to 800 µm) and therefore allows for an extended protection of preserved surfaces (about 15 years). Like the above mentioned products FLUID FILM has very good penetration and moisturizing properties, also at low temperatures.
  • Fluid Film Gel BN – is in the form of gel (very thick coatings up to 1500 µm) and is used outside the shipbuilding industry interchangeably with PERMA FILM, among others, for the maintenance of closed spaces of cars and agricultural machinery. It provides a very long protection of the preserved surfaces (about 20 years).
  • Fluid Film AS-R (spray) – an all-purpose aerosol cleaner that provides protection for maintained surfaces for approximately 4 years.

I’ve read an article (that I cannot find anymore) about a guy making test on similar products and gave Fluid Film AR very decent ratings, I’m willing to try it.

I got two cans of 1l:

Fluid Film – zabezpieczenia antykorozyjne – 1 litr x2 = 139,80 zł = 32,60 €

It is advised to heat to 45°C the product. Actually, with the current outside temperature it would be solid, so unusable

Still, I was not able to use a long flexible tube with the nozzle, the product just would not go out (but my setup does not match Fluid Film recommends). So I had to use a short one, reducing ability easily to disperse the product.

I actually dispersed it mostly on areas that got a first layer of Owatrol. It goes very fast and if I wanted to use only Fluid Film, 5l would have been a minimum.

I decided to also treat the inside of rear doors, despite future work for heat insulation. Not being fully sure of how I’ll do that (depends on how what I have in mind go), I thought sensible to keep things how the were done in factory.

step 3, Restom® Cire Corps Creux 4010

Finally, here comes the Restom®Cire Corps Creux 4010. Purpose is similar than Fluid Film, (french) instructions are:

corpscreux

What matters is that it requires 3 weeks to be fully dry, injection holes not closed, and that white-spirit or acetone is to be used as solvant.

And these 3 weeks of wait time are the reason why I am going last with this product.

I got one 5l can:

Restom®CCC 4010-5L = 69,50 €

The texture is completely different from Fluid Flim, totally liquid. So it is obviously very easy to apply but unlikely to have the same durability. If I had to choose now between the two products, I would tend to focus on Fluid Film alone.

Technical openings to spray the product within the chassis are sparse, so I wont expect the product to be dispersed in an optimal fashion.


So, total cost:

inhibitor rdzy = rust inhibitor (Owatrol Oil)

zabezpieczenia antykorozyjne = anti corrosion protection (Fluid Film AR, 2l, 139,80 zł + Restom®CCC 4010-5L, 5l, 69,50 €)

+ kosztuje = 26,11 + 32,60 + 69,50  = 128 € ; Żukventure cost so far = 2900 + 128 = 3028 €

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